SUMMARY OF GRIMM
ENGINEERING PROJECTS
YEAR 2007
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Project: |
H2 Plant Heat Recovery Model
for Sinclair Wyoming Refining Company |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of a computer model of the waste
heat steam generation section of a hydrogen plant to evaluate proposed
changes in the convection section configuration. |
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Project: |
Berry Refinery Crude Unit Simulation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared process simulation of the
crude topping unit located in the Berry Refinery, |
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Project: |
Coker Quench System Evaluation for
Sinclair Wyoming Refining Company |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Design study of the drum quench system
for a delayed coker in the Sinclair Refinery.
Prepared process simulations for various quench phases, rated equipment,
prepared Process Flow Diagrams and equipment data sheets. |
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Project: |
BHT Fractionator
Analysis for Merisol Antioxidants LLC |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared design for modification of a
BHT fractionator overhead system to reduce subcooling of the reflux. |
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Project: |
Vacuum Heater Specification for
Sinclair Wyoming Refining Company |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared preliminary thermal designs
and specification for solicitation of vendor quotations for a new vacuum unit
heater for the Sinclair Refinery.
Evaluate alternatives for alleviating sonic velocity in the existing
vacuum heater by modifications to the radiant coil. |
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Project: |
Coal to Liquids for World GTL |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of a conceptual
process design for a Coal-to-Liquids plant based on pre-selected coal
gasifier technology. Scope of work
includes preparation of Process Flow Diagrams for each phase of processing
(syngas cleanup, syngas compression, water gas shift, sulfur and CO2
removal, hydrogen purification, Fischer-Tropsch synthesis, power generation,
wax hydroprocessing and fractionation, and catalytic isodewaxing), process
simulation, preparation of material balances and product summary, preparation
of utility balances for power, water and fuel, and capital cost
estimate. |
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Project: |
Design of a New Wet Stabilizer System
at Fain Plant for Pioneer Natural Resources USA, Inc. |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared detailed process design for a
new condensate stabilizer. Scope
included process simulation, preparations of Process Flow Diagrams and
P&ID’s, preparation of equipment
data sheets, preparation of piping specifications, sizing of control valves
and relief valves, and preparation of instrument process data sheets. |
YEAR 2006
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Project: |
Crude Heater Design for Western
Refining |
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Main Contractor: |
InServ LLC |
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Project Scope: |
Prepared detailed thermal design and layout
drawings for a new crude unit heater. |
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Project: |
Operations Review at Tarapoa Topping
Plant for AEC |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Conducted HAZOP analysis in |
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Project: |
SGRU Design Study for Sinclair Oil
Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared a detailed process design for
the revamp and expansion of the saturated gas plant in the Sinclair
Refinery. The design basis includes the
processing of offgas from a newly installed hydrocracker. |
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Project: |
FCCU GRU Capacity Study for Sinclair
Oil Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Prepared a detailed process design for the
revamp and expansion of the FCCU gas recovery plant in the Sinclair
Refinery. The design includes a
cryogenic plant to divert hydrogen from delayed coker offgas away from the
GRU to the hydrogen plant. |
YEAR 2005
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Project: |
Benzene Stripper for Sinclair Oil
Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of a detailed process
design for a steam stripper to remove benzene from desalter brine. |
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Project: |
Coker Process Simulation for Sinclair
Oil Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of a Process Design Data
Book for a delayed coker to be relocated and installed in the Sinclair
Refinery. Scope included process
simulation of the main fractionator, gas compressor and pentane absorber,
rating of existing equipment, preparation of equipment data sheets for
required new equipment, preparation of Process Flow Diagrams, and preparation
of a formal data book. |
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Project: |
Tarapoa Topping Plant Startup for AEC |
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Main Contractor: |
BDR Engineering |
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Project Scope: |
Commissioning and startup of a new
4,000 BPD crude topping plant located in |
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Project: |
Crude Unit Evaluation for Kern Oil &
Refining |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of a preliminary design
study for expansion of the crude unit at the Kern Refinery. Scope included process simulation, equipment
rating, specification of new equipment, and preparation of a work list for
process modifications. |
YEAR 2004
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Project: |
Detailed process design of a 2,500 BPD
Naphtha Reformer for Kern Oil & Refining Co. |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of detailed process design,
including Process Flow Diagrams, P&ID’s, equipment
and instrument specifications, piping specifications, and operating
procedures. |
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Project: |
Design of New Alkylation Unit DIB
Reboilers for Sinclair Oil Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of process design for new alkylation
unit deisobutanizer reboiler system, including specification of dual vertical
reboilers using 50 psig steam for heat and
condensate recovery system. |
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Project: |
Process Design for Reformer Heat
Recovery for Sinclair Oil Corporation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of design for waste heat
recovery with steam generation for seven fired heaters, including catalytic
reformer, naphtha hydrotreater and diesel hydrotreater. Scope included design of WHRU unit and
specification of the steam drum and circulation pumps. |
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Project: |
Detailed process design of a 4,000 BPD
Naphtha Hydrotreater for Kern Oil & Refining Co. |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of product yield estimate,
process simulations, Process Flow Diagrams, P&ID's, and equipment data
sheets |
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Project: |
Crude Unit expansion for Sinclair Oil
Company in |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Preparation of conceptual process
design for expansion of a crude and vacuum distillation unit, including
Process Flow Diagrams, process simulations, fired heater simulations, heat
exchanger and air cooler ratings, detailed work list and preliminary cost
estimate. |
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Project: |
Transmix Fractionation Facility - |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Conceptual process design and
feasibility study for a new 1,500 BPD transmix
processing facility. |
YEAR 2003
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Project: |
Supply of a Naphtha Splitter and a
1,000 BPD Reformer Unit for Oro Negro in |
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Main Contractor: |
Thomas Russell Company - Grimm
Engineering Joint Venture |
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Project Scope: |
Design, procurement, fabrication
oversight and commissioning of a modular 1,000 BPD catalytic reformer. |
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Project: |
Dismantle and prepare for shipment to |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Project management for the dismantling and
crating of a 6,500 Naphtha HDS catalytic reformer and Isom unit. Preparation of a process design for the
relocated units. |
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Project: |
Construction of a 50 million ton per
year Epoxy Blending Plant in |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Design, procurement and construction
oversight. |
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Project: |
Gas Plant Relocation |
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Main Contractor: |
Moylan Construction |
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Project Scope: |
Process engineering and project
management for the dismantling, relocation and refurbishing of a 4,000 MSCFD
gas process plant with associated inlet compression. |
YEAR 2002
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Project: |
Refinery Amine Regenerator and Sour
Water Stripper |
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Main Contractor: |
Cust-O-Fab Inc. |
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Project Scope: |
Provide detailed process design package
for anime processing and sour water stripper facilities for the National
Cooperative Refinery Association refinery located in |
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Project: |
Waste Oil Processing Plant |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Design and operations consulting for a
500 BPSD waste oil processing plant located in |
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YEAR 2001
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Project: |
Pemex Cantarell
Plant Commissioning |
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Main Contractor: |
Brown & Root |
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Project Scope: |
Provide technical support for
commissioning and start up of a 900 gallons per minute amine unit located
offshore |
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Project: |
Crude Unit Expansion Project |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provided technical support in the
process design for expansion of a 30,000 BPSD crude and vacuum unit for Kern
Oil & Refining Company located in |
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Project: |
Epoxy Blending Plant |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Detailed process design and equipment selection for a bulk epoxy blending
plant owned by Jeffco Products located in |
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Project: |
Year 2001 Anti-Dumping Compliance -
Pennzoil Refinery |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Performed all record keeping, documentation, calculations and reporting for the Shreveport Refinery with respect to anti-dumping compliance for year 2001. Scope of work includes refinery operations studies, forecasts of compliance and recommendations of operations changes to ensure year end compliance. |
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Project: |
3.2 Mile Pipeline Project |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provided engineering, design and project management services for the installation
of 3.2 miles of 4-inch pipeline south of Commerce, |
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YEAR 2000
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Project: |
10,000 BPD Crude Topping Plant for |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering for a
TECNA 10,000 BPD crude topping plant that is designed to produce up to 2,200
BPD of diesel fuel. Provide PFD’s,
P&ID’s, line list, equipment data sheets, process description, utility
summary, and product summary. Provide
instrument specifications and detailed design for the control system. Provide operating manual, startup
assistance and operator training |
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Project: |
85 MMSCFD Turboexpander Gas Plant with
Product Fractionation |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Conceptual process and facility design for 85 MMSCFD gas plant. Project management on behalf of client,
including preparation of contractor bid package, selection of contractor,
field and shop inspection during fabrication and construction, contractor
liaison during construction, performance testing and operator training. |
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Project: |
Crude and Vacuum Unit Revamp for
Guatemalan Refinery |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Detailed process and mechanical engineering for a refinery crude and vacuum unit expansion and revamp. Schedule "A" process design. Design and installation of new PLC based control system. Detailed specification and computer modeling for a new fired heater. Foundation and piping design for new heater installation. Design and procurement of heater panel and control system. Procurement of vacuum tower internals and new heat exchangers related to the revamp. |
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Project: |
50 MW Power Plant from Waste Heat
Recovery |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Rigorous computer modeling of a waste heat recovery unit with steam generation and power generation using a condensing steam turbine. The heat source is a carbon black plant. Evaluation of vendors’ designs for the WHSG, steam turbine, condenser, and utilities. |
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Project: |
Crude Topping Plant for |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Detailed process design for expansion and upgrade of an existing 3,000 BPD
crude topping plant to be relocated from |
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YEAR 1999
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Project: |
Waste Heat Recovery for Three Solar
Centaur Gas Turbines |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering and project management for a waste heat recovery unit for the combined exhaust from three gas turbines, using hot oil as the heat sink. The hot oil is used as the heat source for four existing reboilers currently using steam. Heat is also recovered for a gas stream used in regenerating the mol sieve driers. The scope of the project includes the heat recovery unit, hot oil pumps and surge drum, distribution piping and controls, and diverters on the gas turbine exhaust ducts. |
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Project: |
20,000 BPD Vacuum Unit |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed process engineering package for a new 20,000 barrels per
day vacuum unit to be installed in a |
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Project: |
Catalytic Reformer for |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering and project management for 1000 barrels per day catalytic reformer for use in producing high-octane gasoline from crude naphtha. The unit is to be constructed from used equipment. Deliverables include a Schedule "A" process design package, inspection and selection of suitable used equipment, skid piping layout and design, electrical design, and control system (PLC based) design. Scope also includes supervision and inspection of fabrication shop, catalyst evaluation and recommendation, startup and operator training. |
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Project: |
Refinery Waste Gas Processing Plant |
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Main Contractor: |
International Alliance Group |
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Project Scope: |
Provide detailed engineering and project management, and construction services
for installation a used gas processing plant in the |
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Grimm Engineering
Scope:
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Provide process engineering services to
the project, including process evaluations, conceptual process design, inspection
and evaluation used plants, and cost estimating. Provided detail process design for the
final configuration, including process flow diagrams, P&ID’s, process
simulation, equipment ratings, new equipment data sheets, line list and
material specifications. Provided
operating manual and start up assistance. |
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Project: |
Hydrogen Plant Revamp |
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Main Contractor: |
International Alliance Group |
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Project Scope: |
Provide detailed engineering design for expansion and upgrade of a 6 MMSCFD hydrogen plant located in the Pennzoil Shreveport Refinery. |
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Grimm Engineering
Scope: |
Provide process engineering services to
the project, including process evaluations, conceptual process design, computer modeling of the existing hydrogen furnace, and
cost estimating. Provided detail
process design for the final configuration, including process flow diagrams,
P&ID’s, process simulation, equipment ratings, new equipment data sheets,
line list and material specifications. |
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YEAR 1998
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Project: |
Delayed Coker Expansion |
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Main Contractor: |
International Alliance Group |
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Project Scope: |
Provide detailed engineering, field construction and project management for expansion and upgrade of a 500 tons per day delayed coker unit in the Cooperative Refining Coffeyville, Kansas Refinery. |
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Grimm Engineering
Scope: |
Provide process engineering services to
the project, including conceptual process design, computer modeling of the
existing coker furnace, and performance testing of the unit. Provide detail process design for the final
configuration, including process flow diagrams, P&ID’s, process
simulation, equipment ratings, new equipment data sheets, line list and
material specifications. |
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Project: |
Crude and Vacuum Unit Revamp |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering design for expansion and upgrade of 10,000 barrels per day crude oil refinery and asphalt plant. Provide Schedule "A" process design, piping design, and equipment layout. Assist client in purchasing equipment, and provide field supervision for client’s construction personnel. |
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Project: |
Conversion of Claus Sulfur Recovery
Process to Recycle Selectox |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed process engineering design for the conversion of an existing Claus sulfur recovery process to recycle selectox due to low concentrations of sulfur in the feed. Provide Schedule "A"design package. |
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Project: |
Naphtha Fractionation Unit |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering design for a new fractionator to remove wax from naphtha in a refinery lube plant, reusing as much existing equipment as possible. Provide Schedule "A" process deign, piping layout and design, and stand-alone control system. Assist in equipment procurement. |
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Project: |
Crude Unit Expansion for 25,000 BPD
Refinery |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed process engineering design for expansion and upgrade of a 25000 barrels per day crude unit. Provide Schedule "A"design package. |
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Project: |
Crude Unit Expansion for 60,000 BPD
Refinery in |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed process engineering design for expansion and upgrade of 60000 barrels per day crude unit. Provide Schedule "A" design package. Perform study of the fired heaters as part of the design, including rigorous computer modeling, to recommend modifications to reduce pressure drop and coking. |
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YEAR 1997
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Project: |
Design for Methanol Fuel in Gas
Turbines |
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Main Contractor: |
General Electric Marine &
Industrial Engines |
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Project Scope: |
Provide turn-key facilities to generate power using crude methanol as fuel. |
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Grimm Engineering
Scope: |
Provide process engineering consulting services to the project, including process evaluations, conceptual process design of the feed preparation unit, and kinetics of methanol dissociation. |
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Project: |
105 MW Power Station Using Crude Oil as
Fuel |
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Main Contractor: |
General Electric Power Systems |
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Project Scope: |
Provide turn-key facilities to generate power using Saudi Arabian Light crude oil as fuel. |
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Grimm Engineering
Scope:
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Provide detailed process design of
facilities to pre-treat the crude for use as turbine fuel. Provide conceptual design, coordinate
discussions with process licensors, and prepare detailed process design
package. Criterion is to remove
certain metals and asphaltines from the crude
oil. |
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Project: |
Brazilian Refinery Expansion |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide conceptual process design to expand and upgrade the crude distillation and thermal cracking units of a 10,000 BPD refinery, including performance testing and rigorous computer modeling of the thermal cracking heater. Provide detailed process design package and recommendations for modification to the fired heater to improve cycle lengths between decoking. |
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Project: |
Catalytic Cracker Gas Recovery Plant
Expansion |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide a detailed process design for expansion and upgrade of a catalytic cracker gas recovery plant to process products from a cracking unit charging 30,000 BPD of fresh feed. Conduct performance tests to determine equipment performance, and prepare a Schedule "A" design for maximum propane recovery and with increased efficiency. |
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YEAR 1996
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Project: |
20,000 BPD |
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Main Contractor: |
Stewart
& Bottomley, Inc. |
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Project Scope: |
Provide a 20,000 BPD refinery with reforming capability, mounted on an ocean-going barge. Provide complete battery limits process. |
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Grimm Engineering
Scope: |
Provide process design services to
Stewart & Bottomley in the project, including
conceptual design, presentations to the client, preparation of linear
programming models of the proposed alternatives, evaluation of used reformer
units, and liaison with licensors.
Provide detailed process design package of the process battery limits.
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Project: |
1000 TPD Ammonia Plant |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide a detailed engineering package for remodeling and installation of a used 1000 ton per day ammonia plant. Scope includes inspection and evaluation of several alternative units. |
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Project: |
30,000 BPD Lube Oil Hydrocracker Dewaxer |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide process consultation during front end engineering studies for a
new lube oil processing facility to be integrated with a large |
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Project: |
Plum Creek Gas Plant |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide front end engineering studies for a new gas treating and sulfur
recovery plant located in |
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Project: |
Heater Modeling for Suncor |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide rigorous computer models of Suncor’s delayed coker heater with the goal of increased cycle time between decoking. Conduct on-site performance test to acquire consistent input data. Analyze the kinetics of cracking through the heater, and provide recommended coil modifications to achieve goals by reducing heater residence time. Provide rigorous computer model of the existing vacuum unit heater, and recommend alternative coil configurations for the replacement unit. |
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YEAR 1995
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Project: |
1,500 BPD Catalytic Reformer |
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Main Contractor: |
Maloney Industries, Inc. |
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Project Scope: |
Provide a 1,500 BPD skid-mounted catalytic reformer to be installed in |
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Grimm Engineering
Scope:
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Provide process design services to Maloney
Industries in the project, including conceptual design, presentations to the
client, preparation of linear programming models of the proposed
alternatives, and liaison with catalyst suppliers. Provide a Schedule "A" process
design package of the process battery limits. |
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Project: |
1,000 BPD Waste Motor Oil Process |
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Main Contractor: |
EPC, Inc. |
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Project Scope: |
Provide a grass-roots facility to process 1,000 BPD of waste motor oil and to produce marine diesel fuel. |
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Grimm Engineering
Scope:
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Provide a Schedule "A"
process design package of the facility in addition to field inspection
services during construction, start up services, and operator training. |
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Project: |
Solvent Blending Facility Revamp |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide complete detailed engineering and project management for revamp and expansion of a solvent blending and storage facility owned by a subsidiary of Pennzoil Company. Project includes installation of new deaeration facilities for the steam boilers, revision of the steam condensate system, replacement of foundations for 11 storage tanks, and installation of a truck loading rack. |
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YEAR 1994
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Project: |
Relocate 3,000 BPD Catalytic Reformer
to |
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Main Contractor: |
ABB Randall |
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Project Scope: |
Refurbish and relocate a 3,000 BPD reformer and naphtha HDS from West
Texas to northern |
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Grimm Engineering
Scope: |
Provide a Schedule "A"
process design package of the facility in addition to field inspection
services during construction, start up services, and operator training. |
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Project: |
Gas Gathering System Design |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide complete detailed engineering and project management for
installation of a gas gathering system in |
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Project: |
7,500 BPD Crude Unit for |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide Schedule "A" process design package for a 7,500 BPD crude topping unit. Provide operating manual, start up assistance, and operator training. |
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Project: |
30 MMSCFD Gas Plant for |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide engineering services to Client in the project, including inspection and evaluation of used plants, front end engineering design, design of tie-ins to existing equipment, layout of new roads at the site, and shop inspection during equipment refurbishing. |
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YEAR 1993
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Project: |
5 MMSCFD Nitrogen Removal Plant |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide detailed engineering services to Client in the project, liaison with the process vendor, front end engineering design, design of tie-ins to existing equipment, and detailed process and mechanical design. |
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Project: |
25 MMSCFD |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide front end engineering studies for gas gathering, condensate
separation and gas processing to handle 25 MMSCFD of gas at |
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Project: |
Maxus Irelyakh
Field Study |
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Main Contractor: |
Grimm Engineering |
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Project Scope: |
Provide a front-end engineering package for aboveground facilities in the Irelyakh Field located in |
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